Key Features:

• Manual gearbox with 5 forward and 1 reverse gear for realistic shifting simulation

• 2-degree downshift for enhanced drivetrain learning

• Manually controlled front-wheel drive engagement, demonstrating power distribution

• Drive shafts with universal joints, showcasing torque transfer and articulation

• Auto-locking hypoid differentials, allowing observation of differential behavior under load

• Fully manual control, enabling interactive gear and drive selection

• Mounted on a wheeled frame, ensuring easy mobility and accessibility for training

This model offers an in-depth look at 4x4 transmission systems, making it perfect for automotive diagnostics, repair training, and drivetrain studies.

Key Components:

• 4-cylinder inline engine (1500 cm³)

• Toyota Hybrid System (THS) for hybrid power management

• VVT-i System (Variable Valve Timing) for improved engine efficiency

• Multi-point fuel injection for precise fuel delivery

• Combination of internal combustion engine + electric motors

• Transmission with differential group for power distribution

Technical Features:

• Engine and alternator can be manually rotated, allowing hands-on demonstration

• Engine and generator can operate together or separately, illustrating hybrid power management

• Cutaway design mounted on a wheeled frame for easy mobility and accessibility

This model is perfect for technical training and automotive education, providing a comprehensive understanding of hybrid vehicle technology.

Features:

• Passenger car diesel engine equipped with a CR-type fuel delivery system and turbocharger

• Includes timing and auxiliary belts for a complete engine system demonstration

• Manual 360° rotating structure with a worm-roller reducer, allowing controlled and precise engine positioning for easy access during assembly and disassembly

Ideal for automotive technical training, this stand provides a stable and practical platform for engine diagnostics, repairs, and assembly exercises.

System Features:

• Fully operational EPB system with a brake disc, brake pads, multi-stage gearing, and an electric motor

• Two electric buttons for engaging and releasing the brake pads

• Operates at 12V / 220V, making it versatile for training environments

• Cutaway multi-stage gear model, allowing clear visualization of internal components and mechanisms

Ideal for technical training and automotive diagnostics, this model offers practical insights into the design and function of electronic parking brake systems.

Features:

• Mounted on an aluminum frame for durability and stability

• Includes a Bendix gear, ignition switch, plexiglass protection, and connecting wires

• Uses genuine automotive components for realistic functionality

• Operates without load, allowing safe observation of starter mechanics

Perfect for technical education and hands-on learning, this model provides a clear understanding of starter motor operation in automotive applications.

System Overview

At the heart of the CUTPRU1-1 model is a fully operational front-section electrical system, enabling hands-on learning and real-time diagnostics. This setup allows trainees to simulate, analyze, and troubleshoot various automotive subsystems, enhancing their practical knowledge of hybrid technology.

Key Components & Design Features

1. Compact & Mobile Alternative to a Full Vehicle

   • The CUTPRU1-1 is a scaled-down hybrid vehicle model that maintains essential operational systems while minimizing space usage.

   • It features two fully functional front wheels, providing stability and realistic mechanical interactions.

   • The rear-mounted caster wheels allow easy movement and repositioning, making it convenient for classroom demonstrations and laboratory environments.

2. Primary Diagnostic Capabilities

   • Engine diagnostics – Covers fuel injection systems, ignition control, and hybrid engine management.

   • ABS system testing – Simulates real-world braking scenarios, demonstrating electronic stability control (ESC) and anti-lock braking mechanisms.

   • Climate control system analysis – Enables troubleshooting of HVAC operations, covering compressor function, refrigerant flow, and sensor calibration.

   • SRS airbag diagnostics – Offers insights into airbag deployment mechanisms, including fault simulation and deactivated igniters for safety training.

Technical Specifications & Functions

This highly detailed training model integrates the following key automotive systems:

• Hybrid Powertrain

  • Gasoline/Electric TOYOTA HYBRID CONTROL SYSTEM – II (THS-II) for realistic hybrid operation analysis.

  • Automatic transmission, allowing learners to examine power transfer mechanisms and shifting behaviors.

• Electronic & Networking Systems

  • CAN (Controller Area Network) gateway, demonstrating data exchange between vehicle control units.

  • Exhaust system, replicating emissions control processes and exhaust gas analysis.

• Safety & Diagnostic Features

  • SRS airbag system with deactivated igniters, enabling safe airbag functionality demonstrations.

  • On-board diagnostics (OBD) interface, facilitating real-time fault detection and troubleshooting.

Diagnostics & Measurements

To ensure comprehensive hands-on training, the CUTPRU1-1 supports advanced diagnostic testing, including:

1. Control Unit Diagnostics

• Direct connection via OBD 16-pin diagnostic interface, allowing quick access to vehicle data.

• ECU identification, helping users understand electronic control unit (ECU) functions and communication protocols.

• Reading and clearing fault codes, teaching troubleshooting and repair procedures.

• Live data monitoring, enabling real-time observation of system parameters such as fuel injection timing, battery voltage, and temperature sensors.

• Drive system testing – Depending on ECU capabilities, the model supports simulations of acceleration, braking, and hybrid energy distribution.

• ECU coding & configuration, providing practical experience in control module adaptation and software updates.

• Automated ECU search, depending on the capabilities of the connected scan tool.

Additional Accessories for Enhanced Training

To further improve learning experiences, the CUTPRU1-1 includes several built-in diagnostic and fault simulation tools:

1. Measurement Boxes with Wiring Diagrams

   • Integrated measurement boxes allow safe access to open electrical contacts, making it easier to test voltage, resistance, and signal behavior in various systems.

   • Each system includes a detailed wiring diagram, ensuring a clear understanding of electrical pathways.

2. Fault Simulation Modules

   • Engine control system fault simulation – Enables testing sensor failures, ignition misfires, and hybrid engine malfunctions.

   • Climate control system fault simulation – Helps learners diagnose cooling failures, compressor malfunctions, and sensor discrepancies.

   • SRS airbag system fault simulation – Demonstrates airbag deployment failures and sensor-related errors in a safe, controlled environment.

Specifications & Practical Use

• Dimensions: Approximately 1300mm (H) x 2900mm (L) x 1700mm (W) (Convertible version: PMTPK-01).

• Weight: 900 kg (net weight), making it sturdy yet transportable.

• Ideal for:

  • Automotive technical training schools.

  • Vocational education institutions.

  • Professional mechanic training programs.

Optional Functional Model Accessories

For a customized training experience, additional plug-and-play modules are available:

• PMTP-ENG / Box – Engine system diagnostics.

• PMTP-ENG / Faults – Engine fault simulation.

• PMTP-SRS / Box – Airbag system testing.

• PMTP-SRS / Faults – Airbag fault simulation.

• PMTP-AC / Box – Climate control system testing.

• PMTP-AC / Faults – HVAC fault simulation.

Additional Measurement & Service Equipment

For advanced diagnostic capabilities, the following testing tools can be integrated:

• Automotive oscilloscope – Analyzes signal waveforms and electrical pulses within hybrid systems.

• OBD diagnostic scan tool – Provides real-time system diagnostics and error code retrieval.

• Gas analyzer – Measures exhaust gas composition, ensuring emissions compliance and combustion efficiency.

• Exhaust gas extraction system – Helps maintain a clean training environment by safely removing exhaust fumes.

• Air conditioning service station – Allows for AC system maintenance, refrigerant charging, and leak detection.

Conclusion

The Hybrid Technology Car Model CUTPRU1-1 is a cutting-edge training tool that provides a realistic, hands-on approach to learning modern hybrid vehicle diagnostics and repair techniques. With its fully functional systems, fault simulation capabilities, and integrated measurement tools, it is an essential asset for automotive education and professional development.