Description
The Hybrid Technology Car Model CUTPRU1-1 is a specialized educational and diagnostic tool, designed to provide an in-depth understanding of hybrid vehicle systems. This functional training model replicates key components of a hybrid vehicle while maintaining a compact, space-saving design, making it an ideal choice for automotive training programs, vocational schools, and professional workshops.
System Overview
At the heart of the CUTPRU1-1 model is a fully operational front-section electrical system, enabling hands-on learning and real-time diagnostics. This setup allows trainees to simulate, analyze, and troubleshoot various automotive subsystems, enhancing their practical knowledge of hybrid technology.
Key Components & Design Features
Compact & Mobile Alternative to a Full Vehicle
The CUTPRU1-1 is a scaled-down hybrid vehicle model that maintains essential operational systems while minimizing space usage.
It features two fully functional front wheels, providing stability and realistic mechanical interactions.
The rear-mounted caster wheels allow easy movement and repositioning, making it convenient for classroom demonstrations and laboratory environments.
Primary Diagnostic Capabilities
Engine diagnostics – Covers fuel injection systems, ignition control, and hybrid engine management.
ABS system testing – Simulates real-world braking scenarios, demonstrating electronic stability control (ESC) and anti-lock braking mechanisms.
Climate control system analysis – Enables troubleshooting of HVAC operations, covering compressor function, refrigerant flow, and sensor calibration.
SRS airbag diagnostics – Offers insights into airbag deployment mechanisms, including fault simulation and deactivated igniters for safety training.
Technical Specifications & Functions
This highly detailed training model integrates the following key automotive systems:
Hybrid Powertrain
Gasoline/Electric TOYOTA HYBRID CONTROL SYSTEM – II (THS-II) for realistic hybrid operation analysis.
Automatic transmission, allowing learners to examine power transfer mechanisms and shifting behaviors.
Electronic & Networking Systems
CAN (Controller Area Network) gateway, demonstrating data exchange between vehicle control units.
Exhaust system, replicating emissions control processes and exhaust gas analysis.
Safety & Diagnostic Features
SRS airbag system with deactivated igniters, enabling safe airbag functionality demonstrations.
On-board diagnostics (OBD) interface, facilitating real-time fault detection and troubleshooting.
Diagnostics & Measurements
To ensure comprehensive hands-on training, the CUTPRU1-1 supports advanced diagnostic testing, including:
1. Control Unit Diagnostics
Direct connection via OBD 16-pin diagnostic interface, allowing quick access to vehicle data.
ECU identification, helping users understand electronic control unit (ECU) functions and communication protocols.
Reading and clearing fault codes, teaching troubleshooting and repair procedures.
Live data monitoring, enabling real-time observation of system parameters such as fuel injection timing, battery voltage, and temperature sensors.
Drive system testing – Depending on ECU capabilities, the model supports simulations of acceleration, braking, and hybrid energy distribution.
ECU coding & configuration, providing practical experience in control module adaptation and software updates.
Automated ECU search, depending on the capabilities of the connected scan tool.
Additional Accessories for Enhanced Training
To further improve learning experiences, the CUTPRU1-1 includes several built-in diagnostic and fault simulation tools:
Measurement Boxes with Wiring Diagrams
Integrated measurement boxes allow safe access to open electrical contacts, making it easier to test voltage, resistance, and signal behavior in various systems.
Each system includes a detailed wiring diagram, ensuring a clear understanding of electrical pathways.
Fault Simulation Modules
Engine control system fault simulation – Enables testing sensor failures, ignition misfires, and hybrid engine malfunctions.
Climate control system fault simulation – Helps learners diagnose cooling failures, compressor malfunctions, and sensor discrepancies.
SRS airbag system fault simulation – Demonstrates airbag deployment failures and sensor-related errors in a safe, controlled environment.
Specifications & Practical Use
Dimensions: Approximately 1300mm (H) x 2900mm (L) x 1700mm (W) (Convertible version: PMTPK-01).
Weight: 900 kg (net weight), making it sturdy yet transportable.
Ideal for:
Automotive technical training schools.
Vocational education institutions.
Professional mechanic training programs.
Optional Functional Model Accessories
For a customized training experience, additional plug-and-play modules are available:
PMTP-ENG / Box – Engine system diagnostics.
PMTP-ENG / Faults – Engine fault simulation.
PMTP-SRS / Box – Airbag system testing.
PMTP-SRS / Faults – Airbag fault simulation.
PMTP-AC / Box – Climate control system testing.
PMTP-AC / Faults – HVAC fault simulation.
Additional Measurement & Service Equipment
For advanced diagnostic capabilities, the following testing tools can be integrated:
Automotive oscilloscope – Analyzes signal waveforms and electrical pulses within hybrid systems.
OBD diagnostic scan tool – Provides real-time system diagnostics and error code retrieval.
Gas analyzer – Measures exhaust gas composition, ensuring emissions compliance and combustion efficiency.
Exhaust gas extraction system – Helps maintain a clean training environment by safely removing exhaust fumes.
Air conditioning service station – Allows for AC system maintenance, refrigerant charging, and leak detection.
Conclusion
The Hybrid Technology Car Model CUTPRU1-1 is a cutting-edge training tool that provides a realistic, hands-on approach to learning modern hybrid vehicle diagnostics and repair techniques. With its fully functional systems, fault simulation capabilities, and integrated measurement tools, it is an essential asset for automotive education and professional development.
